NEWS AND BLOG

Ensuring Quality Through Comprehensive Inspections

In the world of building food production plants, the pursuit of quality is an ongoing process requiring meticulous attention to detail and a commitment to continuous improvement.

A well-built food plant that minimizes operations and maintenance costs is of the utmost importance to the plant team. The quality of both design and construction is crucial to achieving those goals.

As a design-build firm with decades of experience building new food plants and expanding or upgrading existing plants, we know an essential element of achieving quality is a well-executed inspection process. In this blog post, we’ll explore the significance of inspecting work as it happens and maintaining a weekly punch list for the project.

The simple act of making daily inspections not only raises awareness around quality it also minimizes rework, all the lost time, and any frustration that comes with corrective work.

The Importance of Inspection: Improving Quality

Inspections serve as a vital checkpoint in the construction process. An inspection catches issues before they escalate and requires expensive and time-consuming rework. Inspections helps ensure your facility meets or exceeds the highest standards. Scrutiny by people with extensive experience will catch defects, inconsistencies, and deviations from specifications early on. Rework is rarely as good as work installed properly the first time.

Benefits of the Weekly Punch List: Streamlining Operations

The weekly punch list is a dynamic tool that helps the construction team stay on top of the quality of your project.  It’s a well-organized list of tasks, issues, and needed improvements of the week’s activities. Consistently maintaining and addressing this list streamlines construction, avoiding unnecessary cost overruns.  This proactive approach fosters efficiency and helps prevent potential bottlenecks caused by the need for rework.

Implementing a Successful Inspection Process: Five Necessary Steps.

Carefully review the drawings and specifications. Identify those aspects of the project where errors are most likely to occur. A few examples starting from the foundations include

• Proper spacing and support of rebar in the concrete, ensuring floor drain elevations are correctly set for drainage before concrete is poured.
• Correct welding or bolting of structural steel connections.
• Good welds securing roof deck to bar joists.
• Correct installation of roof insulation, ensuring staggered joints between layers of insulation.
• Correct pipe and conduit support systems to avoid harborage points that create unsafe sanitary conditions.
• Confirm pumps and other equipment match approved shop drawings.

Training and Documentation: Austin’s team is trained in performing effective inspections. There are clear guidelines, checklists, etc., that are stored on tablets that are easily accessed by the field team as they inspect the project.

Regular Checkpoints: Inspection is a never-ending task. As Austin’s construction team organizes and coordinates work each day, they are constantly watching over quality and safety. Typically, each week, a formal inspection is carried out of each trade, documenting quality issues.

Collaboration: It’s important during inspections for Austin’s team to involve the subcontractors so any issues identified can be discussed. This will ensure an understanding between Austin and the subcontractor regarding any issues discovered.

The Weekly Punch List: Best Practices

Create a Centralized List: Provide easy access for everyone.

Assign Responsibility: Specific individuals or teams to be assigned for each task will avoid confusion.

Prioritize Tasks: Rank tasks based on urgency to help focus efforts on high-priority items.

Regular Review: Set aside a dedicated time each week to review and update the punch list.

Celebrate Progress: Acknowledge achievements and completed tasks to boost morale and motivate the team.

Conclusion: Navigating the Path to Excellence

In the world of plant construction, quality isn’t a final destination; it’s a continuous journey. Incorporating a comprehensive inspection process and diligently maintaining the weekly punch list will set the construction of your facility on a path to excellence at a lower cost and faster completion.

These practices ensure a superior plant. A superior plant leads to optimized operations and product quality.

As a design-build firm committed to your success, we encourage you to learn more about our construction management capabilities and let us put our decades of experience to work for you.

ANTON ROZICH Director of Project Planning Call 440.544.2295 | Email Anton | View Profile